Category: Sculpture 1

Posted on

Hot Metal Casting: Sand Molds

06_Wheatley_Toxic Swimmer_2014

Mission: (Project Description)

In this project the student will learn the process of developing a metal casting using a two-part sand resin bond mold. The first part of the project will be to create a pattern using a variety of methods and materials. Mixing sand and resins the student will create a mold. The mold will be used to create a void to be poured in metal. The metal sculpture will then be finished accordingly. The student will be graded by keeping schedule with the processes of the assignment as well as the finished form. Keep up, so you do not fall behind.

Sketchbook Assignment:

Sketches of your ideas should be rendered before and during sculpting. A minimum of five pages should be dedicated to this sketching component. In addition, find a minimum of four cast sculptures or objects that inspire you. Printed images of these sculptures or objects should be placed in your sketch book. Your sketch book will be graded along with your project.

Project Tasks:

Metal casting: Create a metal casting using an original student created pattern and a multi-part sand-resin bond mold.

  1.  Form: Create a pattern, Open to individual concepts.
  2. Surface: Form should have at least two textures that create balance in the form and surface, yet contrast significantly.
  3. Movement: Form and surface should draw the viewer around the form  
  4. Multi-Part mold: Using the pattern, sand-resin bond will be used to create the components of the sand mold.  Gating: A gating system will be carved into the mold parts to allow metal to be poured into the cavity left by the pattern.
  5. Yoke: Create a yoke system for the mold.
  6. Casting: Pour the sculpture in metal.
  7. De-gating and Metal finishing: Prepare the form for patina.
  8. Patina/Surface Treatment: Patina or dye-oxide
  9. Sealant: Seal the finished form.

Pattern Note:

Create a pattern using a material that will pull out of your mold: clay, wood, paper, styrofoam and many other materials may be used. Your pattern should be well crafted. Create a draft in your pattern so it pulls from the mold more easily.

Pattern dimensions should be approximately 4.5 x 8 x 2  inches. This is the smallest dimension. Due to material availability consult the instructor before executing larger forms. Realize… the larger the form, the larger the mold, equals more work and material cost.

Wood Shop Note:

Before cutting any materials in the wood shop, Make sure all staples and metals are removed from the material. Make an extra effort to affirm that no screws or nails remain in purchased or reclaimed materials.

Group Participation:

• Mold Making: Group Engagements: There will be several Sand Parties to create the “Sand-Resin Bond” molds. This will be a class endeavor, where sand and chemicals will be mixed and rammed at the same time to reduce waste. Absence or lack of participation during these events will have an effect your grade. Excess sand from this process should be promptly rammed into Scratch block molds.

• Metal Casting: Group Engagement:  The form will be cast in metal using the foundry. Casting crews and task will be designated. Attendance and participation offer much to the experience. Absence or lack of participation during these events will have an effect your grade.
Wear appropriate clothing during foundry pours. 

• Cotton clothing, pants and shirt.
• Leathers or Fire resistant suits
• Safety Glasses
• Safety shield
• Hard Hat-welding cap
• Leather covered shoes (Steel toed preferred)
• Leather chaps or leggings
• Leather spats
• No Poly blends, No Pleather: These can be extremely flammable near the pouring activities.

Tools and Materials:

• Sketch Book
• Dust Mask/Particulate Respirator
• Safety Glasses
• Protective clothing: Leathers
• Materials for pattern
• Mold materials
• Sand
• Sand resin chemicals
• Wood
• Wood Shop
• Metal: Aluminum, Bronze, Iron
• Casting Foundry/Furnace
• Rubber or Latex gloves
• Welding Eye Protection
• Welding Gloves
• Angel Grinder
• Grinding disc
• Cut off disc
• Flap Disc

Type of facilities and furnace will designate what casting metals will be used.

Create a label for your project with these specifics:

• Name:
• Dimensions: HWD
• Materials:
• Metal casting weight:
• Year Complete:
• Course:

Tape your label to your project. Use masking tape so that it will not harm your project.

Objectives:

  • Method: Planning, Cutting Safely, Building techniques and strategies
  • Material Characteristics:
  • Three-Dimensional Pattern Making
  • Mold Making Process: Cope and Drag
  • Volume: HWD
  • Mold Gating/Sprue Methods
  • Hot Metal Casting Process
  • Successful Casting
  • Fabrication techniques: Post Casting fabrication, Object Installation
  • Structural and Aesthetic qualities
  • Finishing Techniques: Heat Treated Patina
  • Sensibility to form: Good design, clean aesthetics
  • Integrity of the artist to their craft

Caution:

Chemicals and fumes: This process uses chemicals and materials that might be dangerous for some people. Read the MSDS (Material Safety Data Sheet) for questionable materials. Please use a respirator and rubber or latex gloves while using chemicals and chemically treated sand. A dust mask may be used rather than a respirator. The respirator will provide better protection.

Foundry: This project will incorporate the use of the foundry and “Extremely Hot Metal”. Safety and a disciplined studio etiquette should be followed during metal pours and all studio activities.

 

Research and Inspiration:

Project Gallery
Posted on

Welding Line-Form-Repetition

Ward_72Mission: (Project Description)

Create a sculptural form/structure that develops from the linear quality of welded  and fabricated metal. The final form should have a sense of variety and repetition of elements. Add a skin to some or all components of the structure. Develop an aesthetic in the connection of skin to form.

It is expected that a concept be developed that will draw the viewer into a transformed space. A linear form should be the initial aesthetic, creating a structure that defines a new space. Lines, shapes and forms may be curved or straight, yet artist intent must be obvious and well crafted.

Sketchbook Assignment:

Sketches of your ideas should be rendered before and during sculpting. A minimum of five pages should be dedicated to this sketching component. Documentation is a critical learning habit. Not only does it record growth and provide reflection, it will foster new ideas. Printed images of inspirational sculptures or objects should be placed in your sketch book as well. Your sketch book will be graded along with your project.

  • Draw as you create.
  • Draw what you create.
  • Photograph as you create.
  • Take notes.

Fabrication:

Form: Beyond line, develop a composition that creates or entraps volume as shapes create form. Do not build a flat 2-dimensional drawing.

  • Welding will be the primary fastening technique.
  • Other fastening techniques are encouraged.
  • Welds should be clean. Relative: no Slag, no whiskers.
  • Use the grinder to clean your welds.
  • Re-weld if needed.

Skin:

Other materials are not only encouraged but expected. Greatly consider how materials are secured to the structure. Develop aesthetics in the way skins are connected and use them wisely and consistently. Look for texture in the materials search for. Add texture with other materials such as tar, acrylics, and resins.

Display:

  • Build a form that can stand on a surface, project off the wall or hang from the ceiling.
  • Choose and design wisely. Aesthetics and good design should be greatly considered.
  • When engineering, developing, and building fastening devices and supports for sculpture, stay away from obtrusive devices that may take away from the concept or aesthetics of the work.

Installation:

  • Make sure the design works.
  • If free standing, make a structure that is self supporting.
  • If the form will be a wall hung piece, a well engineered mounting strategy should be developed to secure the work to a wall.
  • If the form will be a ceiling hung piece, a well engineered mounting strategy should be developed to secure the work to the ceiling.
  • Allow space for fasteners such as screws to be tightened during installation.
  • Test your designs before final installation and critique.

Material/Structure:

Sculpture will be made of bent and welded 1/4 inch metal rod and other metals and “skin” materials introduced by the student.

Scale: (HWD)

A minimum of 30 ft of metal rod will be used for this project. Additional material may be purchased to build the form. Final Dimension of Sculpture: The minimum range to shoot for is 2 ft x 3 ft x 1 ft.

Craft and Aesthetics:

A high degree of craft is expected in the fabrication. If wall or ceiling mounted, remember to allow space for fasteners such as screws to be tightened with ease for installation. This is often missed and installation becomes difficult. The skins should be consistent and foster a cohesive visual conversation to the viewer.

Finish:

A metal finish should be considered for exposed areas. Ends of rod should be well finished/polished with a grinder. A polish, patina or paint may be used. Absolutely, no spray paint in the shop. If spray painting, work outside or in a spray booth. Place a protective material such as newspaper on all surfaces under and around the work area, even the concrete floor. Prep; clean, sand and use a primer before metal is painted. Most metals have an oil on them that will resist paint and surface treatment. It is a good idea to clean the materials before you begin the project. Sanding before cutting and welding will be beneficial.

Tools and Materials:

Safety Glasses
Measuring tape
Welding Eye Protection
Welding Gloves
Welding Leathers (option: thick flannel shirt)
Angel Grinder
Grinding disc, Cut off disc, Flap Disc
1/4 inch rod/ Mild Steel Hot rolled (HR)
1/8 inch rod/ Mild Steel Hot rolled (HR)
Wire: Rebar Wire (good for modeling form or fastening)
Sand paper/ steel wool
Solvents, To clean oil off the metal
Finishing materials, Primer, Sealers/Paint.
Other materials for skin and attaching materials (Wire, string)

Create a label for your project with these specifics:

  • Name:
  • Dimensions: HWD
  • Materials:
  • Year Complete:
  • Course:

Tape your label to your project. Use masking tape so that it will not harm your project.

Caution:

Protective Gear required: Wear appropriate eye protection, clothing and shoes while welding. UVs from the welders can burn skin and damage eyes, much like the sun, not to mention the metal will be hot after a weld. Use leather welding gloves while working around the metal shop. Assume that metals are “Hot” before picking them up. Be careful when picking them up.

Fumes: Be aware that some metals can be hazardous and some are not compatible with others, In other words lets stick with what we know, steel. When welding, stay away from anything covered in a zinc allow, such as galvanized metals. Galvanized metals can be potentially dangerous, as the zinc will form a thick vapor that is hazardous to our health.

Research:

Lee Bontecou
Eric Stephenson
Alexander Calder
Robert Klippel
Lynn Chadwick
Sol Lewitt
James Turell
Rebecca Horn
Antony Gormely
Rachel Whiteread
Richard Serra
Joseph Beuys
Bruce Nauman
Tony Cragg
Piet Mondrian

Project Gallery
Posted on

Texture Switch

Bader2

Mission: (Project Description)

Within this project, we will bring into question the “skin” of an object, and how alterations to it, alters our own perceptions of the object.  Many artists, such as, Meret Oppenheim, Lucas Samaras, and Joseph Beuys, have pursued this concept creating works that question or negate an objects original function.  The simple manipulation of a surface can allow strong conceptual narratives to develop, speaking to a greater importance beyond the original object.

Transform: v.  1 make a thorough or dramatic change in the form, appearance, character, etc.

Mission:

  • Bring to class three (3 dimensional) objects.
  • Object should not be smaller than 12 inches or larger than 24 inches.
  • A class discussion of objects will occur.
  • Consider the objects conceptual importance relative to its potential transformation.
  • Select one object from the initial three. Select the object with a strong visual presence.
  • Students should select one material in which to cover the chosen object.  This material should be an antithesis to the original object, or draw into question the function or accepted meaning of the object.
  • Repetition and a obsessive development of the surface is a critical component of developing this project. Choose a material that will draw emphasis to this concept.
  • Objects must be completely covered by the chosen material. Students should focus on the obsessive nature involved in covering the objects.

Project Vocabulary: 

Pattern
Texture
Variety
Rhythm
Direction
Movement
Repetition
Contrast
Natural Texture
Visual Texture
Worked Texture

Writing Assignment:

Use the vocabulary on the previous list along with other elements and Principles of Design to describe and interpret your work. The writing assignment should include your critique on the content and context and how these factors contribute to the concept of the work you have created. A general description of formal qualities should be addressed as they pertain to the concept, yet a stronger focus on content, context, and of course the idea (Concept) will foster a stronger discussion.

  • Look at the work analytically.
  • Remove yourself from the work to create new perspectives.
  • Be attentive to your gut reactions to the work.
  • Make notes of your observations” as reference. (In your sketch book)
  • Insert an image or sketch of your work within the word or pages document.
  • Content: Three to four paragraphs of text should be written before adding images.
  • Note: A paragraph is made up of three to five sentences.

Tools and Materials:

  • Eye Protection/Safety Glasses
  • Sketch Book
  • Utility Knife
  • Hobby knife
  • Dust Mask/Particulate Respirator
  • Safety Glasses
  • Focus Object
  • Materials for skin
  • Mixed media
  • Adhesives or other fastening materials
  • Rubber or Latex gloves (optional)

Create a label for your project with these specifics:

  • Name:
  • Dimensions: HWD
  • Materials:
  • Year Complete:
  • Course:

Tape your label to your project. Use masking tape so that it will not harm your project.

Objectives:

  • Method: Planning, Cutting Safely, Building techniques and strategies
  • Material Characteristics:
  • Three-Dimensional surfaces and skin transformations
  • Aesthetic qualities
  • Sensibility to form: Good design, clean aesthetics
  • Integrity of the artist to their craft
  • Concept from objects

Evaluation:

  • Work ethic: Participation in and out of class
  • Scheduling: Students stay on task, project finished by deadline, critique.
  • Craftsmanship and aesthetics.
  • Attention to detail and craft involved in the development of the object’s “skin” will be taken into consideration during grading and critique.  Therefore, ample time should be devoted to the completion of the project.

Caution:

This process may use chemicals and materials that might be dangerous for some people. Read the MSDS (Material Safety Data Sheet) for questionable materials. A respirator should be used when materials off gas or fume. A dust mask may be used rather than a respirator. The respirator will provide better protection.

Research/Inspiration: 

Project Gallery
Posted on

Wood Carving: Merging Early and Contemporary Icons

FelliniwebMission:

In this project create a wood carved mask that visually merges early and contemporary icons. The mask should take on a combination of both icons chosen. The main material will be wood, other materials can be used to embellish the form. Try to use materials that are a part of our current culture. Accumulated objects or components of devices we use might be good resource. A visit to the salvage yards will be a good resource as well.

Guidelines:

  1. Build and carve a mask which merges an icon form the past and an icon from the present.
  2. Process: The finished sculpture should be built through the use of wood lamination and carving.
  3. Wood purchased or found for this project should have No nails or Staples, If you find them in the wood remove them and have the instructor approve before cutting with saws or equipment. Non chemically treated wood only. Suggested material is two by fours, but obviously there are other sizes that may work to your advantage.
  4. Scale: A minimum of 1.5 ft in one dimension (HWD). A good starting point would be purchasing or having on hand two 8 ft two by fours.
  5. Finish: You may decorate your carved mask in accord with your selected icons.
  6. Students are strongly encouraged to combine or evolve the project using other materials and media to complete the finished form. Take chances.

Overview: 

This project should include a design that incorporates wood lamination and carving. No metal fasteners, such as nails and screws should be used in the lamination process of this project. Nails, screws and other metal fasteners can damage chisels, equipment blades and other carving tools. The design should be built in a manner that presents a relevant conclusion to the subject, two chosen icons. Your mission is to build a form that acts as a symbol in resolve of  your creativity towards the concept.

Engage, Invite, excite, challenge, your audience to react to your work.

Function, Engineering and concept: An understanding of the material, process, and concept should be a major concentration for this assignment.

Materials to purchase or acquire for this project.

2-3  two by fours: Pine or cedar is a soft wood that can be easily carved.
Ratcheting Straps (2)
Sand paper
Wood rasps, Chisels
Wood Glue
Finishing materials
Paints and Sealers

Safety:

Wear appropriate eye protection, clothing and shoes while working with wood equipment.
Wood shop tools can be very sharp.
Be aware of peers working near and where you are aiming your tools.
Do Not Use “Treated Wood” in the studio. Stay away from a treated lumber. Some lumbers have arsenic as a treatment.

 Writing Assignment:  

As a beginning level course, the student is responsible for developing and presenting a typed research paper of their work for this assignment. The final document should include a description of themes/concepts the artist is addressing, descriptions of how the artist uses imagery, materials and material qualities to address their themes, images of the artist’s works and other supportive documentation. The processes and techniques the artist utilizes to create their work may also contribute to the research.

Writing Assignment Guide Lines:
Below is a brief outline of format and what is expected in your writing assignment.

  1. Cover sheet:
    1. “Your Name”
    2. Research Title
    3. Sculpture 1
    4. “Semester and Year”
    5. “Instructor’s Name”
  2. Body: (500 words +)
    1. Introduction Paragraph
    2. Your research
    3. Images of your work
    4. Summary
    5. Bibliography: Cited text and images.
  3. Images
    1. Images can be printed within the body text
    2. Images can be printed on pages after the body text
    3. If you have trouble placing images in your Document, Please see me.

Sketch Book: Merging early and contemporary icons.

1.  Find and print- 10 images- early masks
2.  Find and print-10 images- contemporary masks
3.  Add images to sketchbook
4.  Generate 6 full pages of sketches, combining early and contemporary masks.

Processes

1.  Select sketches to model your concept in clay
2. Wood lamination with 2×4’s and other wood materials
3. Begin Carving: This may be an additive and subtractive process.
4. Design and fabricate a method to wear the mask. Welding and other methods may play a part here.
5. Paint and embellishments
6. Consider the antiquity of your form is this a new mask or does it have a sense of history.
7. Dance and Performance: Develop an interpretive performance: Solo or Group engagement

Research and Inspiration:

Anthropomorphic(having human characteristics)
Thai Masks
African Masks
Bundu helmet mask
Lewa spirit mask
Mumuye mask
Biombo helmet mask
Luba Style Mask with Brass Made in Ghana
Djibouly Mask Made in Mali
Aztec mask
Northwest Coast Masks: Native American mask
Venetian Masks
Japanese Masks
Jake and Dinos Chapman
Ron Mueck
501st Legion “TK Project” Stormtrooper Helmets
AJ Fosik

Videos:

Sharpening wood carving tools

Posted on

Wood Transformation

05MarquezStudent_2013

Premise:

In this project the student is asked to create a sculptural form from wood material. The form does not necessarily need to look like a specific thing. It may be non-objective if desired. If the goal is to create a representation of a real object, a model should be made available. As a basis 2×4 material may be purchased. Students are expected to acquire their own materials for the project.

Scale:

A composition of two feet in one direction is expected.

Sketchbook Assignment:

Sketches of your chosen object should be rendered before and during sculpting. A minimum of four pages should be dedicated to this sketching component. In addition, find four wooden sculptures that inspire you. Printed images of these sculpture or objects should be placed in your sketch book. Your sketch book will be graded along with your project.

Wood Shop:

Before cutting any materials in the wood shop, Make sure all staples and metals are removed from the wood material. Make an extra effort to affirm that no screws or nails remain in purchased or reclaimed wood.

Using the table saw, trim the rounded corners from each 2×4 and other milled wood. This will assist in hiding seems when wood is laminated together.

Each students must use the band saw, reciprocating saw/jig saw, table saw, drill press and compound miter saw in the forms construction. Hand tools should be used as well, files rasp, grinders etc.

Finish:

The forms may be painted. Remember, paint does not necessarily make wood look like something else. If one can see wood grain through the paint then, the form still looks like it’s made from wood. Other surface treatment method may be used with instructor approval.

Glue, nails, screws, or any other means may be used to attach the wood forms together if needed. Challenge the norm, what other material can be used to fasten this material together. Remember, make an extra effort to affirm that no screws or nails remain in wood before sawing the material.

Challenge yourself in how you might subvert the inherent qualities of the material.

What does it take to push something visually beyond what it initially begins as?

Note: Do not use other material to sculpt the object or its components. Focus on utilizing wood as the main source of material for the construction of the form.

Inspiration:

Project Examples: